Its flexibility, speed and accuracy make it an ideal solution for high-volume insert marketing packages

Featuring selectable feeding of product, the 30,000 cycles per hour FlexLiner enables commercial printers to quickly produce a wide variety of direct mailers with ultra-large print runs. In addition, this innovative inserting system delivers an excellent price/performance ratio making it an ideal inserting system for newspaper printers as well.

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The FlexLiner features a modular system design which allows it to be easily expanded to contain up to 30 feeders, and it can be easily set up for individual runs. Insert stations can be fed manually or using stream feeders as required. The pocket wheel accommodates jackets with different sizes, formats and spine dimensions—with on-the-fly format changes. Additional product possibilities can be created with individual addressing in the delivery transporter and the integration of a labeling system or a card gluer.

Key advantages of the FlexLiner Inserting System include:

Accuracy and reliability. Although it can handle a wide variety of product types, its gripperless feeder boasts an incredibly low miss rate.
Increased uptime. Since the feeder rarely stops, jacket format changeovers are handled without interruption.
Short setups. Simple servo adjustments in the pocket wheel speed changeovers even when producing more difficult inserts.
Seamless compatibility. Fully integrates with Connex.mailroom workflow system.
Containment. Packages are held together between belts throughout the collating process, resulting in the best quality package, particularly with thinner inserts.
Sword opener. This option easily opens magazine-type products.

The FlexLiner’s capabilities can be complemented with:

FlexPack Bundle-Building System. This optimizes space by combining stacking, strapping, bottom wrap and top sheet application in one compact machine.
FlexAd. Places inserts on the front or back pages of a main product, resulting in a more impactful, prominent position for advertisers.

With the innovative FlexLiner Inserting System, commercial inserting operations and newspaper mailrooms can achieve new business opportunities by differentiating themselves from their competitors, while providing their customers with greater variety and increased consumer responsiveness.